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JZP series centralized belt scale batching system
Structure Characteristics

The centralized batching system is a combination of computer technology, control technology, communication technology and graphic display technology. Its control function is perfect, display and operation are centralized, data processing is convenient, installation, maintenance is simple, the system is dry expansion. In the structure, the belt scale weighing instrument is cancelled, so that the signals of various sensors directly into the microcomputer interface module or PLC programmable controller, reduce the excessive connection points of the system equipment, achieve the purpose of centralized management, centralized control.

Product name
Belt scale batching system
Measurement accuracy
Better than ±0.5%
System control accuracy
Better than ±1.0%
Computer output
4~20ma
Communication interface
RS-232/RS-485C
Characteristic
Good stability
Equipment Composition

Weighing frame

Weighing sensor

Velocity sensor

Weighing display instrument

The material is stainless steel, dustproof, stable performance, accuracy is better than 0.3%. , protection class is IP68, with overload protection device. Specific parameters are as follows:

Nonlinear: less than 0.03% of rated output

Repeatability: less than 0.03% of rated output

Lag: less than 0.03% of rated output

Temperature sensitivity: 0.0003C at zero

Excitation voltage: 10VDC provided by weighing control instrument

The above parameters finally meet the requirements of NTEP 1:500 class LSigle Cell error required by American metrological organization

With the speed measurement rolling simple using soft connection, real reflection belt speed measurement, accurate counting, not by repeated start and frequency conversion of high and low speed, even in mechanical vibration.

Self-excited vibration and electrical noise can also remain stable.

Accuracy: better than 0.025%;

Dot matrix Chinese fluorescent display;

Rolling, drop-down menu mode;

Display instantaneous flow, cumulative weight, overflow alarm state;

Can display the original parameter value, new input parameter value, operation state prompt: can display zero value, tare value, net weight value, A /D conversion digital quantity, speed sensor pulse number;

32-bit microprocessor with non-volatile memory EPROM. The calibration data entered by the keyboard is stored in a CMOSRAM with a backup battery for ten years.

Alarm and control function: with sound and light alarm function and output control function: touch key input, the input status and prompt can be displayed by dot matrix digital fluorescent screen;

Analog signal input: 0~20mV and 0~30mV;

Two analog current output: one 4~20mA instantaneous flow output, one 4~20mA control current output;

Communication interface: RS-232 /RS-485;

P.I.D control

Ratio: 5 to 500% ratio band

Integral: 0.01-10min

Differential: 0.01-10min

P.E.I.C. (Periodic Error integration control)

Integration: 0.01-10min

Relay: 1-100S

Control loop: Two separate control loops

Control the amount of feed

Other devices can be controlled

Product Details

1. Product details

Sanhuai Heavy Industry centralized belt scale batching system, is based on the outstanding electronic belt scale system, according to the principle of computer centralized control and management and design. It ADAPTS to the material metering ratio of various bulk materials in the process of belt conveying, and becomes the ideal equipment for control in the production process of metallurgy, coking, chemical industry, sintering, pellet, mineral processing, building materials, light industry, cement, food, chemical fertilizer and other industries.

The centralized batching system is a combination of computer technology, control technology, communication technology and graphic display technology. Its control function is perfect, display and operation are centralized, data processing is convenient, installation, maintenance is simple, the system is dry expansion. In the structure, the belt scale weighing instrument is cancelled, so that the signals of various sensors directly into the microcomputer interface module or PLC programmable controller, reduce the excessive connection points of the system equipment, achieve the purpose of centralized management, centralized control.

2.The main characteristics of the system

Through the computer switch in the data acquisition and industrial network communication technology, can real-time dynamic simulation of the whole batching process, dynamic picture realistic, friendly interface;

Support network data sharing, support 32-bit ODBC open data, network machine authorized by the network administrator can query the relevant data, support WINDOWSNT/NOVELL LAN, or through the modem dial-up Internet;

The system software supports WINDOWS multi-process and multi-threading mechanism, uses Visua-C ++6.0 programming, the best code optimization execution, fast speed and less system resources.

3.The working principle

Disk feeder or other upper conveyor conveying material to the single belt scale, the single belt scale of the heavy star signal, speed signal through the interface module or PLC programmable controller, sent to the industrial computer, by the system software processing and display, at the same time, the use of PLC in the PID adjustment function and according to the user set PID parameters and ideal control value, Through PLC analog output module output 4-20mA current to the motor controller, and by its adjust the speed of the feeder so as to achieve the purpose of controlling the feeding amount.

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4.Hardware distribution diagram of centralized batching system

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Main Technical Parameters

5.Product parameters

Belt scale measurement error: ≤± 0.5% or ≤±1.0%

Batching system accuracy: ≤± 1.0% or ≤± 2.0%

Ambient temperature: 20C to 70C

System batching capacity range: 0~800 t/h

Material level measurement in the tip: ± 05% or ±1.0%

Power Supply: 380/220VAC, 50Hz

Current output: 0-20mA or 4-2omA is proportional to the flow rate of single belt scale

Communication network: RS-485/232

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Da Peng Zhen Xiao Liu Zhuang, Tongshan District, Xuzhou City, Jiangsu Province